Multi parts washers - Aqua Clean Oy

Aqua Clean Multi

The Multi series parts cleaners are used especially in the machine working industry for cleaning and rinsing of machined components before assembly, painting and heat treating.

The machines are used when the cleanliness standards require both cleaning and rinsing, which we call a multi-stage process. There are also special versions of our Multi-series available, which are used in the aerospace/aviation and the railway, metro and tram industries.

The machine is manufactured in stainless steel and consists of a heat insulated enclosed cabinet with one or two mechanically driven lifting doors, rotating spray system and a tank system with an automatic refill function. A load platform or a load trolley is placed in front of the cleaning machine for the loading and unloading phases. The machines can feature two or three liquid tanks, rinsing fixtures, drying with a fan or with cold or hot air blast, and automated transport systems.

The cleaning, degreasing and rinsing processes are carried out with a rotating spray system with built-in nozzles. The hot liquid is sprayed from all directions onto the components with a high mechanical effect. After each process, the liquid is filtered with a full-flow filter system and returned into the proper tank. The filter unit and filter baskets are located at the side of the machine, thereby making the filters easy to clean.

The machines can also be supplied with a reciprocating spray systems. Such systems are used in situations where the length of the components to be cleaned is much longer than their width.

Main benefits:

  • High quality and a robust structure
  • Excellent cleaning results
  • High productivity
  • Easy maintenance and operation

Intended for:

  • Medium and large-size components
  • Washing and rinsing with drying option
  • Production lines
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Multi
Cleaning process ACV Multi ACV-Multi cleaning machine Multi osienpesukone Multi osienpesukone Multi osienpesukone Multi osienpesukone DC unit Dosing units

Examples of sites and solutions:

Item Process Solution
Cleaning of gearbox parts before heat treatment Cleaning and rinsing AQUA CLEAN Multi AC-1.3; cleaning height 1.200 mm, conveyor system, cabin with front and back doors.
Washing hydraulic filter parts, where it is important to achieve an excellent level of cleanliness Cleaning, rinsing, hot air blowing, drying unit. Aqua Clean Multi ACV-1.7-2 with cabin height 900mm. The machine equipped with a lowered washing height due to the low pieces. Integrated drying system. Manual T-track front of cabin which are equipped with two moveable load platform
Cleaning of hydraulic motor parts before assembly Cleaning and 2x rinsing (outside and inside) AQUA CLEAN Multi AC-2.0; cleaning height 1.200 mm, internal cleaning nozzles, conveyor system, cabin with front and back doors
Cleaning the diesel engine block and engine parts Cleaning, rinsing and treatment process AQUA CLEAN Multi AC-2.5; motored load carrier
Cleaning large steel structures Cleaning and rinsing AQUA CLEAN Multi AC-2.5; load capacity 5 000 kg
Cleaning components after heat treatment Clening, rinsing and drying AQUA CLEAN Multi AC-2.5; with intergrated drying system
Monivaihe ACV mittakuva
In picture 2-Stage cleaner dimensions

 

 

Machine Type 2-Stage: Wash and Rinse 3-Stage: Wash, 2 x Rinse
Model ACV 1.3-2 ACV 1.7-2 ACV 2.0-2
ACV 2.5-2
ACV 2.9-2
ACV 1.3-3
ACV 1.7-3
ACV 2.0-3
ACV 2.5-3
ACV 2.9-3
Width A mm 2800 3200 3050 3550 4340 2800 3200 3500 4000 5150
Depth B mm 1690 1990 2290 2790 3290 1690 1990 2290 2790 3290
Depth B1 mm 1170 1470 1770 2270 2770 1170 1470 1770 2270 2770
Height C mm 2415 2415 2415 2415 2550 2415 2415 2415 2415 2550
Height C1 mm 910 910 910 910 1080 910 910 910 910 1080
Height C2 mm* 900 900 900 900 900 900 900 900 900 900
Height C3 mm 3390 3390 3390 3390 3650 3390 3390 3390 3390 3650
Carriage L x W mm 1000 1300 1600 2000 2400 1000 1300 1600 2000 2400
Component max L x W mm 1000 1300 1600 2000 2400 1000 1300 1600 2000 2400
Component max height mm 900 900 900 900 900 900 900 900 900 900
Component max diameter mm 1100 1500 1800 2300 2700 1100 1500 1800 2300 2700
Carriage load capacity kg** 1000 1000 1000 2000 4000 1000 1000 1000 2000 4000

*C2 height 1200, 1500, 1800 and 2100mm are also available.

** Extra load capacities are also available

 

Accessories

The AQUA CLEAN Multi-series can be supplied with optional accessories, to achieve further benefitts.
Accessories 2017 (pdf)

Option Description Benefits
Load platform LP Mounted in front of the machine, supports the load carriage when it is outside of machine More comfortable and ergonomic operation
Load trolley LT Wheeled trolley for transporting the load carriage Increased productivity
T-conveyor, manual TC Load carriage can be moved sideways when outside of machine Increased productivity
Powered load carriage MC Controlled with push button operation, gear motor fitted with a frequency converter More comfortable and ergonomic operation
Through going conveyor system TR Transports the carriage from the loading station into the machine and through to the unloading station Increased productivity
Safety sensor for door TI Enables manual spraying of objects Increased safety
Cleaning machine with two lifting doors LD2 Additional door on rear of machine Increased productivity
Increased height of wash cabinet Higher wash cabinet (see C2 height) Meet your special needs
AVX automatic T-conveyor system Loadcarrier moved automatic from loading area in the machine and after cleaning to the unloading area Increased productivity and reduces operator strain
OPTION DESCRIPTION BENEFITS
Oil skimmer OS-AC Separates oil from the wash liquid with a rotating disc after the washing process Increased wash liquid life
Oil separator OS Separates oil from the wash liquid very effectively after the washing process, returns the cleaned liquid into tank Increased wash liquid life
Automatic Water Refill AT
(standard)
Monitors liquids level in tank, automatically adds water Increased productivity
Dosing system DU Adds required amount of detergent when filling tank Helps ensure wash quality
By-pass filter CF Pumps liquid through filter unit, returns filtered liquid into the tank via spray bars fitted with nozzles Prevents pariculate build up and sedimentation on the bottom of tank
Fine filter FF Liquid is pumped through a full-flow filter with pressure switch and alarm Keeps solid particles from being sprayed on components
Fluid-solids separation JPL Effectively remove solids from liquid, which is pumped through the separator and then filtered before returning into the tank Improved wash quality, increased productivity
Motor Driven Spray MD
(standard)
Rotates the spray system at set speed Enables manual spraying of objects
Spray gun and lance SL Spray gun and lance installed on the side of the machine More flexibility without fixtures
Integrated drying DO Dries the parts after the washing/rinsing process with a fan-heating unit. Increased productivity
Air Blast TBV Heated compressed air is blown via rotating air nozzles from above onto the parts, enabling components to dry faster Increased productivity
Option Description Benefits
Steam extractor fan AF Extracts steam from washing cabinet after the washing process Steam-free door opening
Steam condenser FX Exhausts steam from the cabinet and cold air from workshop, cools steam down and returns liquid back to tank Easier installation and relocating machine on-site
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